Some of the links on this site are affiliate links. If you click on one of the links and purchase an item, I may receive a commission. All opinions are my own and I only recommend products or services that I believe will add value to you.
Advertisement
Introduction
It’s my first day at university. I’m in the pit lane at Mallory Park Racing Circuit. Race engines blaring, tools whirring. You can feel the ground vibrating as the racing cars scream past at 12,000 rpm. That visceral blast of sound and power hits you in the chest – a sensation no conventional street engine can deliver.
I can still remember the first time I stood by the pit wall, ears ringing and heart racing, completely hooked on that feeling. As a motorsport engineer who upgraded conventional internal combustion engines in my garage and at JBM Performance, I’ve learned that a true race engine is a different animal. It’s not just an ordinary engine with some rods and pistons thrown in – it’s a fully bespoke masterpiece, a formula involving components that differ vastly from your conventional internal combustion engine. Higher tolerances and efficiency, all tuned for one thing: performance.
I’ll talk about what sets a race engine apart from the engine in your daily driver. We’ll answer some key questions along the way:
- What is a race engine?
- What engines do race cars use?
- What’s the difference between a race car engine and a conventional road car engine?
- What makes a good race engine?
I’ll blend a bit of storytelling with engineering insight. Utilising my weekends spent at the racetrack to hands-on experience in the garage. I’m hoping by the end, you might be itching to build your own, get your hands dirty, and gain a new appreciation for the skill behind engine building and what I define as engineered artwork.
What Is a Race Engine?
A race engine is an engine purpose-built or extensively modified for competition use. It’s the heart of a race car, designed to deliver the maximum power, speed, and response under the extreme conditions of motorsport. All while adhering to specific racing class regulations. While a racing engine shares the same basic DNA as the engine in a street car, everything about it is optimised for performance over practicality and long-term durability.
Think of a race engine as the favourite child of an engineer, with a large amount of financial investment. Engineers must balance performance with longevity, reliability, fuel economy, and emissions in a conventional street engine. The engine in your daily driver runs comfortably in a variety of driving conditions, built to survive years of commutes and cross-country road trips with minimal fuss. No messing. Gets the job done, with some varied abilities of performance, depending on the engine and its application.
A racing engine, on the other hand, throws most comfort and longevity concerns out the window. It’s engineered to win races, even if that means living a hard and short life and demanding meticulous care.
It’s easy to assume a purebred “racing engine” means a regular engine with some performance parts bolted on – a more aggressive camshaft here, a turbocharger there. But a true race engine is more than a collection of performance engine parts.
Yes, it typically has strengthened internals (forged pistons and rods, etc.), but it also comes with high-flow fueling systems, aggressive cam profiles, lightweight valvetrains, specialised ignition, and often bespoke intake/exhaust and forced induction setups. The lubrication and cooling systems are upgraded to cope with sustained high speeds and g-forces. Everything is purposefully engineered for the specific requirements to be the very best at achieving the goals required to perform and ultimately, win.
What Engines Do Race Cars Use?
Race cars use a wide variety of engines, depending on the discipline and the rules of the sport. Unlike road cars – which mostly use a handful of standard production engine designs – racing engines are often custom-built or heavily modified to serve a singular purpose.
In Formula 1, the power units utilise hybrid technology. A 1.6-litre turbocharged V6, paired with electric motors powered by the Energy Recovery System (ERS). These engines rev past 15,000 rpm and produce nearly 1,000 bhp. The efficiency the engines achieve is something from an engineer’s wet dream—modern F1 power units surpass 50% thermal efficiency, a figure no conventional engine can reach. The technology is tightly regulated by the FIA, pushing teams to innovate within strict constraints.
In drag racing, things go full brute force. Top Fuel dragsters are fuelled by nitromethane, producing over 11,000 horsepower. These engines pretty much propel themselves forward as if there was a seismic blast, often tearing themselves apart in the process. They’re rebuilt after almost every run. I once witnessed a tear-down in the pits at Santa Pod; the team disassembled the entire engine like clockwork after a four-second run.
Then there’s endurance racing, like Le Mans or Daytona. Reliability and fuel efficiency matter just as much as power output. Turbocharged six and eight-cylinder engines tuned to 500–700 hp run for 24 hours straight, maintaining consistent power with reliable cooling and fuel economy strategies. This is why endurance racing is arguably the best motorsport discipline. It is the ultimate test of engineering, racing and teamwork.
Advertisement
Turbochargers & Superchargers in Race Engines
If there’s one game-changing method of increasing engine efficiency, it’s forced induction—turbochargers and superchargers. These are essentially air pumps that compress the intake air, allowing more fuel to be burned, which means more power. In a race engine, these components are more than just a means to increase engine power output. They can be specified and tuned for a specific engine response allowing for more customizability when engineers need to achieve a particular goal.
Turbochargers dominate in most disciplines of motorsport. Formula 1, endurance racing, time attack, and rally. In F1, turbo lag is virtually eliminated thanks to the MGU-H, an electric motor that maintains turbo spool even off-throttle. In rally, anti-lag systems keep exhaust gases flowing during throttle lift to reduce lag—at the cost of extreme heat and heavy wear on the turbine.
Superchargers, on the other hand, are favoured in disciplines like drag racing, where instantaneous power is key. Top Fuel dragsters rely on massive Roots-type superchargers to cram air into their V8s—at pressures exceeding 60 psi. The blower whine is iconic, resulting in linear horsepower from idle to redline.
Race engine builders often choose forced induction types based on race conditions. Turbos excel where revs vary and efficiency matters. Superchargers dominate in linear, high-power scenarios. Some use twin-charging—turbo + supercharger—to merge the best of both worlds.
Custom Components: Fueling and Ignition
No race engine is complete without a high-flow fuel system and a specialised ignition setup. These two systems determine how efficiently and consistently an engine can produce power, especially under stress.
High-performance engines need more fuel, delivered faster, for longer. That’s where high-flow fuel pumps, oversized injectors, and aftermarket fuel pressure regulators come in. Whatever fuel you’re using, E85 or high-octane unleaded, precise fuel delivery ensures combustion stability at high RPM and under boost. I learned the hard way that even the best forged internals can’t save you from a lean condition caused by an unreliable fuel system.
Ignition systems are just as critical. Race engines often use high-output coil packs, capacitive discharge ignitions (CDI), and race plugs gapped tighter for extreme conditions. In drag racing, dual spark plug setups help ignite dense, high-pressure fuel-air mixtures. In F1, ignition timing is so finely controlled that a mistimed spark could mean lost tenths, or worse, engine failure.
These systems also play a huge role in tuning. Race ECUs allow control over timing curves, dwell times, and injector pulse widths down to the millisecond. Think of it like conducting an orchestra of perfectly calculated explosions, where every beat counts.
Customisation Across Racing Disciplines
Each motorsport category approaches engine customisation differently:
- F1 prioritises efficiency and hybrid integration. Lightweight components, pre-chamber ignition, and more recently, the use of sustainable fuels.
- Drag racing chases maximum horsepower: oversized displacements, nitromethane, monstrous boost, and cooling strategies to prevent total meltdown.
- Endurance racing favours balance: high-torque engines with conservative tuning, dry-sump oil systems, and modular serviceability.
- Rally emphasises responsiveness: anti-lag turbos, short gearing, and rugged construction to handle jumps, dirt, and high vibration.
Each motorsport discipline involves meticulously calculated tuning but with different end goals: power, fuel efficiency or increased reliability. It’s so awesome when you really think about what makes each car different. Diversity in design.
The 2,000+ Horsepower Club
Many race engines are around or below 1,000bhp. For a small selection of racing disciplines, vehicles are equipped with engines designed to produce more than this. Engines that produce 2,000+ horsepower. These powerhouses are most commonly found in drag cars, land speed record vehicles, and in more recent years, road vehicles which are highly modified to be able to withstand the cylinder pressures required to deliver such high horsepower without catastrophic engine failure.
For some who drag race on the weekends, 1,000 hp isn’t enough. And for some of those, their wallet isn’t thick enough. They are the 1% who need more and have the bank allowance to throw at an expensive build. Maniacs looking for the adrenaline rush you’d usually find on a motorcycle.
But the engines for motorsport use, they are bespoke for one purpose and don’t have to compromise on performance for the sake of road drivability. They are that step above in terms of materials, going further with the design to increase it by a little here or a little there. Anything to beat the competition by a fraction.
That’s not to say that these engines don’t perform, of course, they are undeniably good at what they do considering they are derived from a mass-produced engine for a street car. Motorsport engines are steriod injected variants of conventional engines.
As an example, take the PLR 481X Stage 4 engine—a 540+ cubic inch billet V8 used in outlaw drag racing. With twin 98mm turbos, this beast can produce up to 4,000 horsepower. Its construction includes billet everything: block, heads, crankshaft. It’s designed for ridiculous boost levels and lightning-fast quarter-mile times. Similarly, the PLR Raised Cam Hemi pushes boundaries in Pro Mod drag racing, built to accommodate extreme valve lift and boost without deflection or failure.
Sure, you can buy these engines, but they don’t come without challenges. Cooling, traction, drivetrain stress, and combustion control all become monumental tasks at this power level. Detonation becomes more violent. Torque delivery is brutal. The engines often last just a few passes before needing a tear-down.
That said, the engineering behind these builds is mindblowing—billet engine block, water-to-air intercooling, and data logging systems that rival aerospace tech. They might not be practical, but they are designed to perform, with longevity being a lower priority.
Advertisement
Engineering Challenges in Extreme Builds
Building a high-horsepower race engine isn’t about slapping on upgraded components. The challenges are often out of sight and aren’t always immediately apparent. Some of the challenges are similar to what you’d experience when modifying a street engine, but due to the demand and conditions during racing, they are elevated.
- Heat Management: As horsepower climbs, so do temperatures. Race teams combat this with advanced coatings, liquid intercoolers, water/methanol injection, and active thermal mapping during tuning.
- Component Strength: Parts flex under load. At 2,000+ hp, connecting rods can stretch, blocks can crack, and heads can lift. Engineers use billet construction, stud kits, and precise torque sequencing to counteract it.
- Drivability vs. Performance: Making power is one thing. Making it usable is another. Managing wheelspin, boost control, and shift timing becomes a science of its own.
A 300-hp naturally aspirated engine running at 10,000 rpm can be just as impressive as a 2,000 hp monster. Both require their own specific recipe of design and fine-tuning to achieve the desired results. It’s all about squeezing everything you can out of the engine without getting disqualified.
Materials That Make the Difference
In street cars, materials are selected for cost and comfort. In motorsport, every gram is justified.
The formula for an engine required to deliver high performance is a carefully curated mix of materials designed to withstand the harshest conditions the race can throw at them. Weight, strength, and thermal stability all matter. Every component is chosen accordingly.
Blocks and cylinder heads in top-tier engines are often made from billet aluminium or lightweight alloys for reduced weight and increased strength. Some endurance and F1 components go even further, using titanium, magnesium, or carbon composites to shave off grams where every fraction matters.
Internal components such as pistons, rods, and crankshafts are commonly forged from chromoly steel, titanium, or nickel-based alloys. These materials can handle sustained high RPM and resist fatigue during harsh load cycles.
Even coatings play a part. You’ll find ceramic thermal barriers on pistons, anti-friction coatings on skirts and cams, and dry-film lubricants in bearing areas. These reduce heat soak, wear, and friction, contributing to both power output and durability.
Manufacturing Processes to Get Ahead
Beyond the premium materials used for race engine components, modern manufacturing processes are used to maximise performance, reliability, and consistency at the limit.
Processes like CNC machining ensure every component—from cylinder heads to oil galleries—is cut to exact tolerances, allowing better airflow, reduced weight, and precision fitment. Unlike cast components found in most street engines, race parts are often billet-machined from solid blocks, reducing flaws and improving strength.
To enhance fatigue resistance, shot peening or laser peening is applied to crankshafts, rods, and valve springs. These surface treatments introduce beneficial compressive stresses that dramatically increase the part’s ability to withstand repeated high loads without cracking. When I was earning my degree, my tutor swore by peening treatments—especially when pushing engine speeds well above 8,000 rpm.
Heat treatments such as carburising, nitriding, or cryogenic tempering are also common. They alter the microstructure of metals to improve wear resistance and dimensional stability, crucial in engines that live at the edge of mechanical failure lap after lap.
Legendary Race Engines That Shaped Motorsport
Some engines leave a legacy beyond competing. Within motorsport history, certain race engines have redefined performance benchmarks, pushed boundaries, and become icons of motorsport engineering.
Take the Cosworth DFV. Developed in the late 1960s, it went on to become one of the most successful F1 engines of all time, powering championship-winning cars across multiple teams. Its success lay in its versatility—lightweight, compact, and powerful, it brought winning performance within reach of privateer teams and changed the face of Formula 1.
Then there’s the Judd V10, renowned in endurance racing and open-wheel series. It’s best remembered for its aggressive tone and its lightweight construction, offering a pure, mechanical feel that’s rare today.
In the drag racing series’, engines like the PLR 481X and Raised Cam Hemi are legends because of their durability, whilst being capable of producing such high horsepower. The kings of straight-line performance.
Racing Industry News & Features
The racing world never stops evolving. Manufacturers are always innovating and adapting to get the most performance out of the car, going beyond conventional methods used in motorsport:
- Cosworth announced further investment into hybrid-ready performance platforms, hinting at a future blend of internal combustion and electric.
- In NHRA news, several teams are exploring “semi-active engine management”, combining real-time telemetry with AI-aided tuning mid-race.
- Race Engine Technology Magazine ran a feature on the next-gen WRC Rally1 hybrid engines, showcasing how teams are packaging battery systems alongside turbocharged ICEs for gravel warfare.
These developments reflect exactly what motorsport is about; innovating to get the win, pushing the boundaries and integrating technology in their racing discipline. This is exactly how the best technologies and advancements make their way into street cars.
The Unsung Heroes: Engine Builders
When a race car crosses the finish line first, it’s the driver who lifts the trophy. But behind that moment is the team, engineers and the car itself. With this being an article on motorsport engines, I want to wrap this article up by giving some praise to the powertrain engineers and engine builders.
Engine builders are the craftspeople, engineers, and troubleshooters who bring powerplants to life. Their role is more than assembling components. They’re responsible for blueprinting, clearancing, component selection, tolerancing, and often real-time problem-solving across race weekends. Their work determines how much power can be pushed, how long the engine will last, and how it responds under stress.
In top-tier motorsport, engine builders are part of a close-knit engineering team. They work hand-in-hand with data analysts, race engineers, and drivers. Between sessions, they pore over telemetry, inspect oil filters for debris, check compression and leak-down values, and often rebuild engines overnight to keep the car in the game. In endurance racing, the engine builder’s job is even more critical — they design the engine to perform reliably for 24 hours straight, balancing speed and survivability.
I’ve worked alongside engine builders who could hear a subtle misfire before the data logger picked it up — their intuition built over years of repetition and mechanical empathy is something I have so much admiration for. That kind of awareness is being replaced with tablet scanners, which is unfortunate but I am always for technology advancement. At JBM Performance, we often said, “The dyno gives you the graph and numbers, but the man who built the engine tells the story.”
Their contributions go beyond technical. A confident engine builder gives the driver peace of mind. When you know the engine was built right, you’re more willing to push the car to its limits. Giving the driver confidence in the car; trust between driver, team, and builder is foundational to success in motorsport.
Expert Insight: Words from the Paddock
In a recent interview with RaceTech Magazine, Cosworth’s lead engineer Mark Hayward shared this:
“A race engine is not just about peak horsepower. It’s about usable power, delivered when it matters, in an environment that tries to tear itself apart. The real skill is building something that survives while still flirting with failure every lap.”
Mark Hayward - Lead Engineer at Cosworth
Couldn’t agree more. The perfect way to summarise the difference between an engine in motorsport vs for the street.
What is your favourite engine in motorsport? Nascar, F1, Rally?
Let me know below!